Core Mechanical Design Concept: A Three-Tier System

Vivaturf’s mechanical structure is based on a three-layer synergy model:

(1) Micro-Level Fiber Collaboration

At the surface level, Vivaturf utilizes a 7:3 straight-to-curled fiber configuration:

  • 70% high-modulus straight fibers
    Provide structural rigidity and load-bearing capacity, helping distribute forces generated during sprinting, jumping, and directional changes. This supports efficient energy transfer and reduces excessive surface deformation.
  • 30% high-resilience curled fibers
    Deliver cushioning and elastic recovery, absorbing initial impact forces while supporting fiber uprightness and surface consistency.

This combination helps avoid the drawbacks of single-material systems—overly stiff surfaces or insufficient support—while maintaining a more stable and comfortable playing experience.

(2) Macro-Level Shock Distribution Layer

Beneath the fiber layer, Vivaturf integrates a closed-cell PE shockpad system designed for load dispersion:

  • Closed-cell structure acts as a macro “spring system”
  • Evenly distributes impact forces across a wider area
  • Reduces localized stress on joints
  • Helps maintain consistent mechanical response across the field

This layer plays a key role in balancing impact absorption and structural support, particularly under repeated high-intensity use.

(3) Structural Backing Support Layer

At the base, a multi-layer reinforced composite backing system provides structural integrity:

  • High-density fiberglass grid for tensile strength
  • Reinforced polymer layers for dimensional stability
  • Secure fiber anchoring to maintain upright retention

Vivaturf also applies a heat-bonded composite process, reducing reliance on traditional adhesives. This can help minimize risks associated with long-term hydrolysis, delamination, or material fatigue, supporting more stable long-term performance.

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